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Radiator Crimping Machine Solutions for Better Results

Radiator Crimping Machine

Choosing the right Radiator Crimping Machine can change how factories work. The best machines help work go faster and make better products. They also work well every time. Companies can pick manual, semi-automatic, hydraulic, or fully automatic machines. Each kind fits different jobs and factory sizes. The right machine helps factories make more and get the same good results each time.

Key Takeaways

  • Picking the right radiator crimping machine helps factories work faster. It also helps make better and more even products. Manual machines are good for small jobs and fixing things. Automatic machines are best for big factories that make a lot of radiators. Semi-automatic machines are in the middle. They help growing factories work faster without spending too much money. Hydraulic and pneumatic machines make strong and even crimps. They work well for thick or heavy radiator cores. Machines with PLC or servo controls make very exact crimps every time. They can also save settings to change jobs quickly. Good build quality and regular care help machines last longer. This also means less time when machines are not working. Safety features and teaching workers the right way to use machines stop accidents. This makes the factory run better. Factories should think about what they need, what kind of radiators they make, and how much money they have before picking a machine.

Top Radiator Crimping Machine Models

Comparison Table

Model NameAutomation LevelPower SourceMax Workpiece SizeOperator NeededKey Feature
DAG Manual Crimping MachineManualManualCustomizable1Simple operation, low cost
DAG Semi-Automatic Pneumatic Crimping MachineSemi-AutomaticPneumaticCustomizable1-2Faster cycle, stable performance
DAG Servo-Type Crimping MachineSemi-AutomaticServo/PneumaticCustomizable1-2Precise control, high consistency
DAG Hydraulic and Pneumatic Crimping MachineSemi-AutomaticHydraulic/PneumaticCustomizable1-2Strong force, versatile use
DAG Fully Automatic Crimping MachineFully AutomaticElectric/PneumaticCustomizable1One-button operation, high output
DAG Four-Side PLC Crimping MachineAutomaticElectric/PneumaticUp to 1000x900mm1Four-side crimping, PLC memory
DAG Truck Radiator Crimping MachineManual/Semi-AutoManual/PneumaticFor truck cores1Designed for truck radiators
DAG 1.5 KW Aluminum Car Radiator Crimping MachineSemi-AutomaticServo/PneumaticFor car radiators1-2For aluminum car radiators
Hydraulic Radiator Crimping MachineSemi-AutomaticHydraulicCustomizable1-2High force, stable operation
Pneumatic Radiator Crimping MachineSemi-AutomaticPneumaticCustomizable1-2Fast and efficient

Tip: This table helps you see the main features fast. You can use it to pick the best machine for your work.

Radiator Crimping Machine

DAG Manual Crimping Machine

Features

  • You use your hands to work this machine.
  • It does not need power from outside.
  • You can change it for different radiator sizes.
  • It is small and easy to move.
  • Cleaning and fixing it is simple.

Pros and Cons

Pros:

  • It does not cost much to buy.
  • Anyone can learn to use it fast.
  • It works well in small shops or repair places.
  • You can take it to different job sites.

Cons:

  • It is slower than machines that run by themselves.
  • You have to use more effort with your hands.

Use Cases

  • Good for making a few radiators at a time.
  • Used in shops that fix radiators.
  • Great for making new or special radiators.
  • Handy for jobs done outside the shop.

Standout Points

The DAG Manual Crimping Machine is easy to use and always works well. People can learn how to use it quickly. It is good for businesses that want to save money and need to do different jobs. This machine does not need electricity or air, so it is great for places that do not have much power.

DAG Semi-Automatic Pneumatic Crimping Machine

Features

  • It uses air power to crimp faster.
  • You can set it for many radiator types.
  • Only one or two people are needed to run it.
  • It works the same way every time.
  • It does not take up much space.

Pros and Cons

Pros:

  • It is quicker than using your hands.
  • It helps workers not get tired as fast.
  • It makes sure each crimp is the same.
  • You do not need much training to use it.

Cons:

  • You need to have air from a compressor.
  • It costs more than a hand machine.

Use Cases

  • Works well in medium-sized radiator factories.
  • Good for lines that make a fair amount of radiators.
  • Great for shops moving from hand tools to machines.

Standout Points

The DAG Semi-Automatic Pneumatic Crimping Machine is fast and easy to control. It helps factories make more radiators without losing quality. The air system makes each crimp tight and even. You can change radiator sizes quickly, so it is good for businesses that are getting bigger.

DAG Servo-Type Crimping Machine

Features

  • This machine uses a servo motor and air system for control.
  • Workers can pick how fast or strong the crimp is.
  • It fits many radiator sizes.
  • The PLC control system saves settings for quick changes.
  • The design helps stop mistakes and keeps crimps even.

Pros and Cons

Pros:

  • Each crimp is very accurate.
  • Programmable controls help stop human mistakes.
  • It works with many radiator types.
  • Workers can change jobs fast.

Cons:

  • Needs both power and an air compressor.
  • It costs more than manual or simple pneumatic machines.

Use Cases

  • Good for factories making many radiator models.
  • Helps companies that want better product quality.
  • Useful for fast job changes.
  • Works for small and medium runs.

Standout Points

The DAG Servo-Type Crimping Machine is known for being precise and flexible. The servo motor lets workers control speed and pressure. This helps keep quality high, even with many radiator types. The PLC system saves and loads settings fast. This saves time when changing jobs. Companies pick this model to get better quality and fewer mistakes.

DAG Hydraulic and Pneumatic Crimping Machine

Features

  • This machine uses both hydraulic and air power for strong crimps.
  • It can handle big or thick radiator cores easily.
  • Workers can change force and speed for each job.
  • It fits many radiator shapes and sizes.
  • The machine is made to last a long time.

Pros and Cons

Pros:

  • It gives strong crimps for tough jobs.
  • It works with many radiator designs.
  • It runs quietly and smoothly.
  • It does not need much fixing.

Cons:

  • Needs both hydraulic fluid and air.
  • It is bigger than smaller machines.

Use Cases

  • Great for factories working with large or heavy-duty radiators.
  • Good for lines needing extra force for thick materials.
  • Useful for companies making standard and custom radiators.

Standout Points

The DAG Hydraulic and Pneumatic Crimping Machine gives factories the power they need. The two power systems let workers handle light and heavy radiators. This machine is good for companies wanting one tool for many jobs. Its strong build and easy changes help work go smoothly.

DAG Fully Automatic Crimping Machine

Features

  • This machine uses a smart PLC system for full automation.
  • Workers only put in the core, gasket, and tank, then press a button.
  • It crimps all sides at once for fast work.
  • It can save up to 200 tank models for quick setup.
  • It works with sizes up to 1000mm by 900mm.

Pros and Cons

Pros:

  • It is the fastest in its class.
  • Only one worker is needed.
  • Every crimp is tight and even.
  • It works with many radiator sizes and materials.
  • Good after-sales help and quick delivery.

Cons:

  • Costs more than manual or semi-automatic machines.
  • Workers need training to use all features.

Use Cases

  • Best for big factories with high production needs.
  • Good for companies making many radiator types and sizes.
  • Fits businesses wanting to automate and grow.

Standout Points

The DAG Fully Automatic Crimping Machine is a leader in speed and efficiency. The smart PLC system controls every step, so results are always the same. This model works with many core sizes and materials, like aluminum and copper. The table below shows how it compares to semi-automatic machines:

Machine ModelAutomation LevelMax Production Speed (mm/min)Supported Core Sizes (mm)Material CompatibilityCustomization Options
DAG Radiator Making MachineFully Automatic600150 – 800Aluminum, CopperYes
ZPX-280Semi/Full500120 – 700AluminumYes
Hydraulic Core MachineSemi400100 – 600Aluminum, BrassLimited

Note: The DAG Fully Automatic Crimping Machine is faster, works with more materials, and fits more core sizes than most semi-automatic machines.

Factories that want to make more and keep quality high often pick this Radiator Crimping Machine. Many companies buy it again and trust it for long-term use.

DAG Four-Side PLC Crimping Machine

Features

  • This machine uses a PLC system to work smart.
  • It can crimp all four sides of a radiator at once.
  • You can save up to 200 tank models in its memory.
  • The work area fits big radiators, up to 1000mm by 900mm.
  • You can switch between radiator types very quickly.
  • It uses electric and air power for smooth moves.

Pros and Cons

Pros:

  • The PLC system makes it easy to set up and use.
  • One person can run the machine with little training.
  • The memory saves time when you change models.
  • It works with many radiator shapes and sizes.
  • Crimping all sides at once makes work faster.

Cons:

  • This machine is bigger than hand or semi-auto machines.
  • It needs steady power and air to work right.

Use Cases

  • Big radiator factories use this for lots of work.
  • Companies with many radiator models like the memory feature.
  • Fast changeovers are easy with this machine.
  • It helps when making custom or large radiators.

Standout Points

The DAG Four-Side PLC Crimping Machine is smart and works fast. It crimps all four sides in one go, saving time and effort. The memory helps workers switch jobs quickly. This machine is great for companies that want to make more and keep quality high.

DAG Truck Radiator Crimping Machine

Features

  • This machine is made for truck radiator cores with short heights.
  • You can use it by hand or in semi-auto mode.
  • The frame is strong and holds up to tough jobs.
  • You can change settings for different truck radiator sizes.
  • It is simple to clean and take care of.

Pros and Cons

Pros:

  • The design fits what truck radiator makers need.
  • It works well for small and medium batches.
  • It is strong for thick and heavy radiator cores.
  • You can move and set up the machine easily.

Cons:

  • It does not work for very big or car radiators.
  • It is slower than full-auto machines.

Use Cases

  • Truck radiator repair shops use it for special jobs.
  • Small factories making truck radiators pick this model.
  • It helps when you need to handle many truck radiator sizes.

Standout Points

The DAG Truck Radiator Crimping Machine is made just for truck radiators. Its strong frame and easy settings help workers get good results. This model is a top choice for shops and factories that work on truck radiators.

DAG 1.5 KW Aluminum Car Radiator Crimping Machine

Features

  • This machine uses a 1.5 KW servo motor and air system.
  • It is made for making aluminum car radiators.
  • You can change how hard and fast it crimps.
  • It locks the plastic tank tight to the radiator core.
  • The design lets you set up and use it quickly.

Pros and Cons

Pros:

  • The servo system gives exact control for each crimp.
  • It works with many car radiator sizes.
  • Jobs finish fast and are very accurate.
  • The system saves energy and runs steady.

Cons:

  • It is best for aluminum car radiators only.
  • It needs both electric and air power to work.

Use Cases

  • Car radiator factories use it to make many radiators.
  • Companies making special aluminum radiators like this model.
  • It helps lines that need quick and exact crimping.

Standout Points

The DAG 1.5 KW Aluminum Car Radiator Crimping Machine is made for aluminum car radiators. The servo and air system make each crimp tight and even. Workers can trust this Radiator Crimping Machine for fast, high-quality car radiator work.

Hydraulic Radiator Crimping Machine

Features

  • This machine uses hydraulic power for strong crimps. It can work with big and thick radiator cores easily. You can change the pressure and speed for each job. The PLC or CNC controls make setup simple and help get the same results every time. Safety is important, so it has emergency stops and clear shields. You can use this machine all day without stopping. It also reminds you when it needs to be checked or fixed.

Pros and Cons

Pros:

  • It makes each crimp the same, so there is less waste. It can make many radiators fast. The machine does a lot of the work, so workers do not have to. It saves energy by using smart pump controls. The design keeps workers safe and comfortable.

Cons:

  • You need to add hydraulic fluid and check it often. This machine is bigger than some other types.

Use Cases

  • Big factories use it to make lots of radiators every day. It is good for lines that crimp thick or heavy radiator cores. Companies use it to make less waste and better products. It is helpful for jobs that need quick changes and easy settings.

Standout Points

The Hydraulic Radiator Crimping Machine is strong and always works well. Its smart controls help make every crimp right. Many factories pick this machine to make more radiators and save money. The table below shows how hydraulic machines help factories do better work:

Performance AspectBenefit
Scrap Rate ReductionSame crimps mean less wasted material.
Labor SavingsThe machine does more, so workers do less.
Duty CycleYou can use it all day without stopping.
Cycle Time ReductionFast valves make each job quicker.
Energy EfficiencySmart pumps use less electricity.
Pressure Regulation AccuracyKeeps pressure close to OEM standards.
Automation & ControlPLC/CNC controls help stop mistakes.
Maintenance & CalibrationReminders help keep the machine working.
Ergonomics & SafetyAdjustable tables and safety parts protect workers.

Note: Machines like the Gates GC20 use real-time data and reminders to help work go smoothly. These features help factories avoid mistakes and keep up with lots of orders.

Pneumatic Radiator Crimping Machine

Features

  • This machine uses air to crimp radiators fast. You can change the settings for different radiator sizes. It is quiet and does not need much fixing. The controls are easy to use. Its small size saves space in the factory.

Pros and Cons

Pros:

  • It works quickly, so you can make more radiators. It is easy to use, so workers do not get tired. Each crimp is the same, so products are better. It costs less to run than hydraulic machines. You can move it and set it up in new places easily.

Cons:

  • You need to have air from a compressor all the time. It is not as strong as hydraulic machines for thick cores.

Use Cases

  • Small and medium factories use it for regular radiators. Shops use it when they want to stop using hand tools. It is good for lines that need fast and even crimps. It fits places with little space or where work areas change.

Standout Points

The Pneumatic Radiator Crimping Machine helps factories work faster and better. The air system makes each crimp tight and even. Workers can learn to use it fast, so training is easy. This machine is great for growing companies that want good results without spending too much.

Radiator Crimping Machine

Radiator Crimping Machine Selection Criteria

Crimping Force

Crimping force is very important when picking a machine. This force shows how hard the machine can press the header plate teeth. It also locks the plastic tank to the radiator core. If the force is too weak, the seal might not stay tight. This can cause leaks. If the force is too strong, parts might break or get ruined.

  • Manual machines have less crimping force. They are good for small jobs or fixing things.
  • Pneumatic and servo-type machines give medium force. These machines work for most car radiator lines.
  • Hydraulic and hydraulic-pneumatic machines have the most force. Factories use them for thick or heavy radiators, like those for trucks or big machines.

Tip: Always pick the right crimping force for the radiator’s size and material. Using too much or too little force can make things go wrong.

Automation Level

Automation level changes how much work a person must do. It also affects how fast radiators get made.

  • Manual machines need people to do every step. These are best for small shops or repair places.
  • Semi-automatic machines use air or servo motors to help crimp. Workers still put in and take out parts, but the machine does the pressing.
  • Fully automatic machines use PLC systems. The worker just puts in the core, gasket, and tank, then presses a button. The machine does everything else. These machines can remember many tank models and switch jobs fast.

Factories that want to make more radiators faster often pick higher automation. This helps stop mistakes and keeps the quality the same.

Build Quality

Build quality tells how strong and tough the machine is. A good Radiator Crimping Machine lasts longer and needs less fixing.

  • Machines with steel frames can handle heavy work without bending.
  • Good machines use strong parts for the power system, like pumps, motors, and valves.
  • Look for machines with safety shields and surfaces that are easy to clean.
  • Some machines remind you when it is time for maintenance. This helps keep them working well.
Model TypeFrame MaterialPower System QualitySafety FeaturesMaintenance Reminders
ManualSteelBasicBasicNo
Semi-AutomaticSteelGoodStandardNo
Fully AutomaticHeavy SteelHighAdvancedYes

A machine with good build quality works better and saves money in the long run.

Maintenance

Factories need machines that work well every day. Taking care of machines helps them last longer. Each crimping machine needs different care.

  • Manual machines need easy cleaning and checks. Workers wipe the frame and look for loose parts.
  • Semi-automatic machines need oil and new air filters. Workers check hoses and seals for leaks.
  • Hydraulic machines need more care than others. Workers check fluid, change filters, and look for leaks. They also test the pressure system often.
  • Fully automatic and PLC machines need cleaning and software checks. Workers back up settings and update the control system.

Tip: Factories should make a plan for maintenance. This stops problems before they happen.

A table can show how much care each machine needs:

Machine TypeCleaningLubricationFluid ChecksSoftware UpdatesParts Inspection
ManualEasyRareNoNoBasic
Semi-AutomaticRegularYesNoNoStandard
HydraulicRegularYesYesNoDetailed
Fully Automatic/PLCRegularYesYesYesDetailed

Factories that follow a good plan have fewer breakdowns. They also get better results.

Safety

Safety is important in every factory. Machines with strong moving parts can hurt people. Each machine has safety features to help workers.

  • Manual machines have guards and handles. Workers must keep hands away when using them.
  • Semi-automatic and pneumatic machines have shields and stop buttons. These can stop the machine quickly if needed.
  • Hydraulic and fully automatic machines have more safety parts. These include covers, two-hand controls, and warning lights. PLC systems can lock the machine if there is a problem.

Note: Workers should get training before using any machine. Safety rules help stop accidents.

A safe work area keeps everyone healthy. It also helps the factory work better.

Cost and Value

Factories think about price and value when picking a machine. Cost means the price to buy and take care of the machine. Value means how much the machine helps the factory do better work.

  • Manual machines cost the least. They are good for small jobs and repairs.
  • Semi-automatic machines cost more but save time. They also help workers not get tired.
  • Hydraulic and fully automatic machines cost the most. They are fast and have the best features for big factories.

A table shows how cost and value compare:

Machine TypePurchase CostUpkeep CostSpeedLabor NeededValue for Factory Size
ManualLowLowSlowHighSmall shops, repairs
Semi-AutomaticMediumMediumFastMediumGrowing factories
Hydraulic/AutomaticHighMedium/HighFastLowLarge factories, high output

Tip: Factories should think about both cost now and value later. A more expensive machine can save money by making more products and less waste.

Compatibility

Compatibility is important when picking a crimping machine. Factories use many radiator core sizes and tank shapes. They also use different materials. A machine that works with many radiator types helps a business grow. It lets the factory change when customers want new things.

Some machines only work with certain radiator sizes or materials. For example, the DAG 1.5 KW Aluminum Car Radiator Crimping Machine is best for aluminum car radiators. The DAG Truck Radiator Crimping Machine is made for truck cores with short heights. Factories that make many radiator models need machines with settings they can change. These machines let workers adjust crimping force, speed, and workpiece size.

The DAG Four-Side PLC Crimping Machine can save up to 200 tank models. This makes it easy for workers to switch jobs fast. Fully automatic machines can handle many radiator sizes, up to 1000mm by 900mm. Factories can also order machines made for special sizes.

Tip: Before buying, factories should write down all radiator types they make. They should check if the machine can work with each one. This step helps save time and money later.

A table can help show which machines fit different needs:

Machine ModelAdjustable SizeMaterial SupportMemory for ModelsCustomization
DAG Manual Crimping MachineYesMostNoYes
DAG Four-Side PLC Crimping MachineYes (large)MostYes (200 models)Yes
DAG 1.5 KW Aluminum Car RadiatorLimitedAluminumYesYes
DAG Truck Radiator Crimping MachineYes (truck)MostNoYes

Picking a machine with high compatibility helps a factory stay flexible. It lets the business take new orders and meet customer needs.

Support

Support from the machine supplier helps factories keep working well. Good support means training, spare parts, and technical help. When something goes wrong, fast support saves time and stops lost work.

DAG gives training for workers. Most people learn to use the PLC system in one day. This quick training helps new workers start fast. DAG also gives spare parts and answers questions after the sale. Their team helps with setup, fixing problems, and software updates.

Note: Factories should ask about support before buying. They should check if the supplier gives training, spare parts, and quick help.

A table shows what to look for in support:

Support FeatureWhy It Matters
Operator TrainingWorkers learn to use the machine fast
Spare Parts SupplyKeeps machines running
Technical AssistanceSolves problems quickly
Software UpdatesImproves machine performance
Customization AdviceHelps match machine to factory needs

Good support means less downtime and better results. Factories that pick suppliers with strong support get more value from their machines.

Performance Benefits

Productivity

Factories want to make more radiators quickly. The right machine helps workers finish jobs faster. Fully automatic machines, like the DAG Fully Automatic Crimping Machine, let one person do more work. The worker puts in the parts and presses a button. The machine does the rest of the job. This saves time and helps stop mistakes.

Semi-automatic machines also help speed up work. They use air or servo power to crimp faster. Workers do not get tired as fast. They can keep working all day at the same pace. Manual machines are best for small jobs or repairs. They are not as fast as automatic machines.

Tip: Factories that want to grow should pick machines that fit their goals.

A table shows how each machine type changes productivity:

Machine TypeRadiators per HourWorkers Needed
Manual2-51
Semi-Automatic8-151-2
Fully Automatic20-301

Product Quality

Good machines help factories make better radiators. Machines with servo or PLC controls keep every crimp the same. This means each radiator is made to a high standard. The DAG Servo-Type Crimping Machine lets workers set force and speed. This helps stop leaks or damage.

Hydraulic machines give strong and even pressure. They are good for thick or heavy radiators. Pneumatic machines make sure each crimp is tight. This keeps coolant from leaking out.

Note: High product quality means fewer returns and happier customers.

Some machines can save settings for many radiator models. The DAG Four-Side PLC Crimping Machine can remember up to 200 tank types. This helps workers change jobs fast and keep quality high.

Reliability

Factories need machines that work well every day. DAG machines use strong steel frames and good parts. This helps them last a long time. Machines with reminders help workers keep them in good shape.

Hydraulic and fully automatic machines have safety features. These include emergency stops and shields. They protect workers and the machine. Regular care, like cleaning and checking fluids, keeps machines running well.

Factories that pick reliable machines have less downtime and more output.

A reliable machine means fewer repairs and less lost time. This helps factories finish orders on time and keep customers happy.

Cost Efficiency

Factories want to save money and make more radiators. Cost efficiency means getting good results for less money. Companies look at the price of the machine and what it costs to use. They also think about how much time and work the machine saves.

A fully automatic machine costs more at first. But it helps factories save money later. One worker can use the machine and make many radiators each hour. This means factories spend less on workers. Semi-automatic machines also help save money. They use less energy than old machines and do not break as much.

Hydraulic and pneumatic machines use smart systems to control power. These systems help the machine use only the energy it needs. This saves electricity and cuts down on waste. Machines with reminders for maintenance help workers fix problems early. This keeps the machine working and stops big breakdowns.

Tip: Factories should check how much they spend on repairs and energy. Machines that need less fixing and use less power help save money every month.

Here is a table that shows how different machines help with cost efficiency:

Machine TypeLabor CostEnergy UseMaintenance CostLong-Term Savings
ManualHighLowLowLow
Semi-AutomaticMediumMediumMediumMedium
Fully AutomaticLowLowMediumHigh
Hydraulic/PneumaticMediumLowMediumHigh

Factories that pick the right machine can make more radiators and spend less money. They can use the extra money to grow or buy better tools.

Consistency

Consistency means making every radiator the same way each time. Factories need this to keep customers happy and stop returns. Machines with PLC or servo controls help workers set the same force and speed for each job. This makes sure every crimp is tight and even.

Fully automatic machines use saved settings for each radiator model. Workers can switch jobs fast. The machine remembers the right settings and uses them every time. This helps factories make many kinds of radiators without mistakes.

Semi-automatic and hydraulic machines also help with consistency. They use strong frames and smart controls. Workers can trust the machine to do the same job again and again.

Note: Consistent products mean fewer problems and better reviews from customers.

The table below shows how different machines help with consistency:

Machine TypeConsistency LevelSettings MemoryJob Change Speed
ManualLowNoSlow
Semi-AutomaticMediumSomeMedium
Fully AutomaticHighYesFast
Hydraulic/PneumaticHighSomeMedium

Factories that use machines with high consistency can build a good name. Customers trust them to get good products every time.

Choosing the Right Machine

Needs Assessment

Factories need to think about what they want before buying a machine. They should count how many radiators they make each day. Some shops only fix a few, but big factories make a lot. The kind of radiator is important too. Some machines are best for car radiators. Others work better for truck or special radiators.

A table can help compare what each machine does best:

Machine TypeProduction Capacity / SuitabilityControl System / FeaturesPerformance Data / MetricsAdditional Notes
ManualLow production, many specsSimple operationLow efficiencyUsed in repair shops, manual crimping
Semi-automaticMulti-model, small batchSimple operationLow pricePneumatic and servo types available
AutomaticSingle model, 300+ setsPLC interface, stores ~200 tank modelsHigh efficiency, fast speedCovers most car models, customizable size
Four-sided AutomaticFour sides in one cycle, PLC controlledTouch screen for settingsStable, high qualification rateOne or two operators
Servo TypeDifferent specs, customizableServo motor, ball screw, special functionsFits many requirementsCustomizable for detailed needs

Factories should ask some questions to help them choose. How many radiators do they make each day? What sizes and types do they need to crimp? Do they need to change models a lot? How many people will use the machine?

Tip: Factories that answer these questions can pick the right machine for their work.

Value Evaluation

After figuring out what they need, factories should look at what each machine gives them. Value is not just about the price. It is also about how fast the machine works, how many good radiators it makes, and if it is easy to use.

Some things to check are:

  • How many radiators can it make in an hour?
  • How many radiators pass the quality check?
  • Do customers buy the same machine again? (Some models have over 90% repurchase)
  • Can workers learn to use it in one day?
  • Can the machine be changed for special sizes?

A machine that works fast and makes good radiators saves money over time. Easy machines help new workers learn quickly. Custom machines let factories do more jobs.

Note: The best value comes from machines that fit the factory’s work and help them grow.

Implementation

After picking a machine, factories need a plan to use it well. Good planning helps the machine work right from the start. Training is very important. Most workers can learn PLC systems in one day. Factories should also plan when to clean and check the machine. This keeps it working well.

Here are steps for using a new machine:

  1. Get the workspace ready for the machine.
  2. Teach workers how to use it safely.
  3. Set up the machine for the first radiator job.
  4. Try the machine and check the first radiators.
  5. Make a plan for regular cleaning and checks.

Factories that follow these steps have fewer problems and better results.

A good start helps the factory use their new machine well. They can make more radiators, keep quality high, and make customers happy.

The best radiator crimping machines help factories work faster. They also help make better products. Each machine has special features for different jobs. Picking the right Radiator Crimping Machine helps factories work better. It also keeps the quality of products high. People should choose a machine that matches what they want to make. They can talk to suppliers and ask for a demo. They can also see if custom options are right for them.

FAQ

What is a radiator crimping machine used for?

A radiator crimping machine helps attach the plastic tank to the radiator core. It pushes the header plate teeth down tightly. This makes a strong seal so coolant will not leak out.

How long does it take to train an operator?

Most people can learn to use DAG machines in just one day. The PLC control system is easy to understand. Training teaches how to use the machine, stay safe, and do basic care.

Can one machine handle different radiator sizes?

Yes. Many DAG machines let you change the settings. Operators can adjust the size and force for each job. Some models can remember up to 200 tank types for fast changes.

What power sources do these machines need?

Machines can use manual, pneumatic, hydraulic, or electric power. Manual machines do not need any power. Pneumatic and hydraulic types need air or fluid. Fully automatic machines use both electricity and air.

How often should maintenance be done?

Doing regular maintenance keeps machines working their best. Operators should clean the machine every day. They should check fluids and filters once a week. Software updates and deep checks are done when needed.

Are DAG machines safe for workers?

DAG machines have safety shields, emergency stops, and warning lights. Workers must follow safety rules at all times. Training helps keep everyone safe from accidents.

Can factories order custom sizes?

Factories can ask for special sizes if they need them. DAG makes machines for workpieces up to 1000mm by 900mm. The team helps pick the right machine for each job.

What support does DAG provide after purchase?

DAG gives training for operators, spare parts, and technical help. The support team answers questions and helps with setup or software updates.

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We will contact you within 4 hours, please note that the email suffix is @radiatormachine.com“.

Copper Radiator Fin Machine

PLC Copper Radiator Fin Forming Machine

Condition:New
Fin Material:Copper
Speed:100 M/min
Working Principle:Fin Rolling Mechanism

We will contact you within 4 hours, please note that the email suffix is “@radiatormachine.com”.

Side Plate Auto Forming Machine

Side Plate Auto Forming Machine

Condition:New
Workpiece specification:as per drawing’s requirement
Workpiece length:100-1000mm
Production capacity:180 pcs/hour
Drive mode:Servo+Hydraulic+Pneumatic

We will contact you within 4 hours, please note that the email suffix is “@dagmachinery“.

150-600mm/Min Aluminium Radiator Brazing Furnace

150-600mm/Min Aluminium Radiator Brazing Furnace

Height Of Brazing Furnace:250mm
Width Of Brazing Furnace:1000mm
Mesh Belt Operating Surface Height:900mm
Length Of Brazing Furnace:6000mm
Working Station Size:1000mm×250mm
Speed:150~600mm/min

We will contact you within 4 hours, please note that the email suffix is “@dagmachinery“.

Auto Radiator Fin Making Machine

280 M/Min High Speed Auto Radiator Fin Making Machine

Condition:New
Fin Making Machine :280m/min
coil inner diameter:300mm
Fin cutting frequency: max 80 times/min;

We will contact you within 4 hours, please note that the email suffix is “@dagmachinery“.

Condenser Header Pipe Punching Machine

Condenser Header Pipe Punching Machine

Pipe effective length: 200-650mm
Slot forming time: 20 seconds per pipe
Hydraulic system working pressure: 8-21Mpa
pneumatic system working pressure: 0.5-0.8Mpa
overall dimension: 2500mm×2100mm×2750mm

We will contact you within 4 hours, please note that the email suffix is “@dagmachinery“.

Auto Radiator Fin Machine

Radiator & Condenser Fin Making Machine

Core Components:PLC, Motor
Condition:New
Height Tolerance:+0.03mm, – 0.01mm
Fin Width:8~200mm (Customized)

We will contact you within 4 hours, please note that the email suffix is “@dagmachinery“.

Aluminum Radiator Fin Forming Machine

Radiator Fin Making Machine

Core Components:PLC, Motor
Condition:New
Height Tolerance:+0.03mm, – 0.01mm
Fin Width:8~200mm (Customized)

We will contact you within 4 hours, please note that the email suffix is “@dagmachinery“.

PLC Controlled Intercooler Core Assembly Machine

Intercooler Core Assembly Machine

Core Height:350-780mm (Customized)
Core Thickness:16~48mm (Customized)
Clearance Between Fin & Header Plates:2mm (1.0mm)
Built Core Width Error:±1.5mm

We will contact you within 4 hours, please note that the email suffix is “@dagmachinery“.

1.5 KW Radiator Plastic Tank Crimping Machine

Machine Weight:About 2100kg
Radiator Core Height:100-800mm
Suitable Teeth Pitch:Adjustable, Default 10mm
Clinching Speed:1-20 Times Per Minute

We will contact you within 4 hours, please note that the email suffix is “@dagmachinery“.

Radiator Fin Forming Machine

100 M / Min Radiator Fin Forming Machine

Working speed:0-100m/min stepless control
Fin height: 8±0.05mm
Voltage, Power:380V/50Hz,4.5kw
Protective Shield:Can Be Customized
Programmable:Yes

We will contact you within 4 hours, please note that the email suffix is “@dagmachinery“.

Radiator Core Builder Machine

Radiator Core Builder Machine

Conditions:NEW
Fin & Tube Collocating Time:1 Second Per Collocation
Voltage, Power:380V 50Hz ≤13Kw
Applicable Core:Radiator Core, Condenser Core

We will contact you within 4 hours, please note that the email suffix is “@dagmachinery“.