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Car Radiator and Condenser Leak Tester

Aluminum Condenser and Radiator Leak Tester

The Radiator & Condenser Leak Tester is a specialized pressure decay testing system engineered for sealing integrity verification of heat exchanger cores. Utilizing compressed air as the test medium, this advanced unit executes precision differential pressure measurements through high-accuracy sensors, real-time digital displays, quick-connect fixture adapters, programmable timing controllers, and integrated pneumatic solenoid valves. Each automated test cycle performs a complete pressure differential analysis to detect micro-leaks in radiator assemblies. The dual-station configuration enables simultaneous testing of two units, delivering exceptional throughput for high-volume production environments. Widely implemented in automotive condenser and radiator manufacturing, this high-efficiency solution consistently enhances production rates and product quality standards.

Product Description

Car Radiator and Condenser Leak Tester

This precision sealing integrity test system is purpose-built for condenser and radiator leak detection applications. Utilizing compressed air pressure as the test medium, the unit executes differential pressure measurements through integrated high-accuracy sensors, real-time digital displays, quick-connect fixture plugs, programmable time relays, and pneumatic solenoid valves. Each automated work cycle completes a comprehensive pressure differential analysis to accurately detect micro-leaks in radiator assemblies.

The dual-station design enables simultaneous testing of two products, delivering exceptional throughput for high-volume production. This high-efficiency solution is extensively deployed in condenser and radiator manufacturing facilities, proven to enhance manufacturing productivity and product quality standards through reliable, repeatable testing performance.

1. 7-Inch High-Resolution Touchscreen HMI – Intuitive graphical interface for seamless operation and real-time monitoring

2. Ultra-High Precision Detection – 1 Pa differential pressure resolution for identifying minute leaks

3. Multi-Channel Programming – 32 parameter sets for rapid product changeover and recipe storage

4. Dual Operating Modes – Manual debugging mode and fully automatic production mode

5. Self-Cleaning Pneumatic Circuit – Automatic purge function prevents contamination and ensures test repeatability

6. Comprehensive Data Export – RS232 serial interface and USB flash drive direct write capabilities

7. Industrial Integration Ready – Abundant remote I/O terminals for seamless PLC connectivity or direct control of external devices (solenoid valves, alarms, marking systems)

8. Extensive Data Logging – 12,000-test memory capacity with date/time stamping for full traceability

9. Universal Compatibility – Configurable for testing multiple radiator core models and sizes

Product Parameters

-Aluminum Condenser and Radiator Leak Tester –

Differential pressure type leakage test

Essential pressure sensor Resolution display 0.1Pa
Sensor measuring range 0~±2000Pa
Sensor tolerated pressure 13.8MPa
Sensor error 0.065%FS
Direct pressure sensor Resolution display 0.1kPa
Measuring range Qc100 Model:3~100kPa
Qc300 Model:5~300kPa
Qc600 Model:5~600kPa
Qc1000 Model 50~1000kPa
Qc4000 Model:50~4000kPa
Sensor tolerated pressure Three times the Pressure if the sensor is in full-scale
Sensor error ±1%FS
Display unit Test Pressure kPa、kg/cm2、PSI、mbar、bar、Torr、mmH2O、mmHg
Leakage amount Pa、Pa/s、mL/s、mL/min

Direct pressure leakage tester

Direct pressure sensor Resolution display 0.1 kPa
Measuring range 0.0-20MPa
Sensor tolerated pressure Three times the pressure if the sensor in full scale
Sensor error ±1%FS
Display unit Test Pressure kPa、kg/cm2、PSI、bar、mbar、torr、mmHg、mmH2O
Leakage amount kPa、kg/cm2、PSI、bar、mbar、torr、mmHg、mmH2O、mL/min
Leakage&test pressure upper limit 20MPa

Flow leakage tester

Flow sensor Resolution display 0.001mL/min
Display range 0~999.9999mL/min
Sensor tolerated possum 0.7MPa
Leakage upper limit 200.00L/min
Sensor error ±1%FS
Direct pressure sensor Resolution display 0.1kPa
Sensor measuring range 0~600kPa
Sensor tolerated pressure ±1%FS
Sensor error Three times the Pressure if the sensor is in full-scale
Display unit Test Pressure kPa、kg/cm2、PSI、bar、torr
Leakage amount mL/min、mL/s、sccm、m3/h
Pressure test range 5~600kPa
Data channel number 32 groups(0~32)
Display Refresh number 20Hz
Testing Cycle Time setting 0~999 seconds, test time 1800 seconds
Power AC220V±10%,50Hz
Test pressure source Clean, dry air, pressure between 100kPa and 600kPa
Environment temperature Working temperature 5~40℃ Storage temperature-20~70℃
Car Radiator and Condenser Leak Tester

This precision sealing integrity test system is purpose-built for condenser and radiator leak detection applications. Utilizing compressed air pressure as the test medium, the unit executes differential pressure measurements through integrated high-accuracy sensors, real-time digital displays, quick-connect fixture plugs, programmable time relays, and pneumatic solenoid valves. Each automated work cycle completes a comprehensive pressure differential analysis to accurately detect micro-leaks in radiator assemblies. Engineered and manufactured by DAG Company, Shenzhen, China. Fully customizable configurations available with detailed process engineering and professional technical support. Factory-direct pricing with reliable worldwide logistics and installation services. Inquire today—receive competitive quotations within 24 hours.

Product SKU: 10

Product Brand: DAG

Editor's Rating:
5

Additional information

Product Origin

CHINA

Brand Name

DaG MC

MOQ

1

Lead Time

45 day

Payment

30% DEPOSIT,70% BEFORE DELIVERY

Supply Ability

100sets/month

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