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We are an ISO9001-2001 certified company with a large inventory of different types of microchannel tubes, including radiator aluminum flat tubes, microchannel parallel flow aluminum flat tubes, microchannel tubes for heat exchangers, microchannel condenser aluminum flat tubes, and many more.
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◎ Free Samples are Available to Help You Check the Quality
◎ Customizable Sizes to Meet Your Needs
◎ Standard Existing Sizes to Save Your Initial Cost
◎ Fast Delivery of Standard Aluminum Tube Sizes
◎ We Can Accommodate Your Needs, No Matter How Big or Small Your Orders
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Microchannel aluminum flat tube (also known as “parallel flow aluminum flat tube or porous extruded tube”) is a thin-walled porous flat tubular material made of refined aluminum rods, through hot extrusion, and surface zinc spraying anti-corrosion treatment. Microchannel tubes are flat, rectangular and contain multiple channels. Since these channels have a higher surface area to volume ratio, they increase the heat transfer rate. Microchannel tubes are made in various sizes and aluminum alloys to ensure that they have the right characteristics for the application.
Microchannel tubes are mainly used in refrigerators, air conditioners, condensers, freezers, evaporators, gas stoves, automotive radiators, heat exchangers, HVAC and refrigeration systems, infrared detectors, microelectronics, power and process industries, aerospace, bioengineering, and powerful laser reflectors.
The aluminum parallel flow micro channel flat tube manufacturing process includes the following:
1. Collecting Aluminum Rods
In this stage, you will collect all the aluminum metal and then start the manufacturing process.
2. Cleaning Surface Impurities
Once you have enough aluminum, you need to clean it to remove any impurities that are stuck to the surface.
This will ensure the quality of the final product.
3. Heating Aluminum Rods
In this stage, aluminum undergoes thermal expansion because heat increases the vibration of atoms inside the metal.
This causes the aluminum to expand, increasing its length, volume, and surface area.
In addition, this process allows you to mold the aluminum into the desired shape.
4. Die Preparation and Heating
This process is required to make the aluminum ductile so that it is ready for the extrusion process.
In addition, this process allows the aluminum to be formed without breaking or cracking.
5. Extrusion
In this stage, you will extrude the aluminum alloy through a die.
The die has a specific cross-sectional profile that allows the aluminum to take the shape of the die.
6. Arc Zinc Spraying
This process helps you to coat the aluminum with zinc, which enhances its rust and corrosion resistance.
7. Cooling and Rewinding
In this stage, you will arrange and wind the wire on the aluminum to prepare it for the next stage.
8. Semi-finished Products
In this stage, the microchannel tube is still in its raw state and needs to be cut to specific sizes.
9. Straightening and Cutting
In this stage, you need to ensure that the microchannel tube is straight before cutting it to the required size.
10. Finished Product Shaping
In this stage, you need to ensure that the final product has the correct size and specifications before shipping.
11. Packaging
After the final product passes the inspection, you will package it and prepare it for shipping.
Microchannel tubing is typically made from 1000 series aluminum alloys. However, 2000, 3000, 5000, 6000, and 7000 series aluminum alloys are also available. We will customize microchannel tubing to your specific alloy requirements.
Item Type | Micro-channel Tube |
Material | Aluminum Alloy 1000 Series,3000 Series,6000 Series, |
Temper | O H12.H14.H16.H18.H22.H24.H26.F |
Size | width:6mm-40mm |
Height:0.8mm-8.00mm | |
Wall thinkness:0.12mm Min | |
Length:As Request | |
Number of Pores | 3-30 |
Wall Thickness | ≥0.3MM for aluminium micro channel tube |
Thickness of Zinc Spraying | 6g/m㎡-15g/m㎡ |
Elongation | 22%”}”>>22% |
Application | refrigerator/airconditioner/evaporator/condenser/heat exchanger/freezer/car radiator/HVAC&R system |
Strong corrosion resistance, light weight, good thermal conductivity, good bending performance, strong forming ability, suitable pressure resistance, and narrow tolerance range.
We have highly trained engineers, years of manufacturing experience, cost-effective solutions, and first-class service to manufacture microchannel tubing to your specifications.
We always provide pre-production microchannel tube samples so that you can check the quality before mass production, and we always do a final inspection before shipping.
If the microchannel tube size is in stock, it only takes 5-7 days to complete your order. For custom aluminum extruded microchannel tubes, it usually takes 25-30 days to complete production.
There are several benefits to using microchannel tubes in your applications:
1. Improved Heat Transfer Efficiency
Microchannel tubes have a high surface area to volume ratio.
This difference increases their efficiency in transferring heat from a heat source.
2. Low Material Cost
Aluminum is a readily available material that costs less than other types of metals.
This makes the cost of manufacturing microchannel tubes more reasonable than other competing materials.
3. Lightweight
Aluminum is lightweight compared to steel or other metals.
This allows you to use microchannel tubes in a variety of applications, as they do not significantly increase the overall weight of the product.
Microchannel tubes can be installed within the available space without making the product heavy.
4. Corrosion Resistance
Aluminum is corrosion resistant, making it ideal for manufacturing microchannel tubes.
This property makes it last for years and is a great value for money.
5. High Precision
Microchannel tubes have precise shapes and configurations that effectively dissipate heat.
6. High Surface Finish
Microchannel tubes are available in a variety of surface finishes to enhance the appearance and protective properties of your product.
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Condition:New
Fin Material:Copper
Speed:100 M/min
Working Principle:Fin Rolling Mechanism
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Condition:New
Workpiece specification:as per drawing’s requirement
Workpiece length:100-1000mm
Production capacity:180 pcs/hour
Drive mode:Servo+Hydraulic+Pneumatic
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Height Of Brazing Furnace:250mm
Width Of Brazing Furnace:1000mm
Mesh Belt Operating Surface Height:900mm
Length Of Brazing Furnace:6000mm
Working Station Size:1000mm×250mm
Speed:150~600mm/min
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Condition:New
Fin Making Machine :280m/min
coil inner diameter:300mm
Fin cutting frequency: max 80 times/min;
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Pipe effective length: 200-650mm
Slot forming time: 20 seconds per pipe
Hydraulic system working pressure: 8-21Mpa
pneumatic system working pressure: 0.5-0.8Mpa
overall dimension: 2500mm×2100mm×2750mm
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Core Components:PLC, Motor
Condition:New
Height Tolerance:+0.03mm, – 0.01mm
Fin Width:8~200mm (Customized)
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Core Components:PLC, Motor
Condition:New
Height Tolerance:+0.03mm, – 0.01mm
Fin Width:8~200mm (Customized)
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Core Height:350-780mm (Customized)
Core Thickness:16~48mm (Customized)
Clearance Between Fin & Header Plates:2mm (1.0mm)
Built Core Width Error:±1.5mm
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Machine Weight:About 2100kg
Radiator Core Height:100-800mm
Suitable Teeth Pitch:Adjustable, Default 10mm
Clinching Speed:1-20 Times Per Minute
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Working speed:0-100m/min stepless control
Fin height: 8±0.05mm
Voltage, Power:380V/50Hz,4.5kw
Protective Shield:Can Be Customized
Programmable:Yes
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Conditions:NEW
Fin & Tube Collocating Time:1 Second Per Collocation
Voltage, Power:380V 50Hz ≤13Kw
Applicable Core:Radiator Core, Condenser Core
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